American Edge Engineers
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Bora Foods Industrial Shed, Daund

Service: MEP Design & Engineering

Daund, Pune, MaharashtraIndustrial / Manufacturing

  • MEPF Design & Environmental Clearance (EC)
  • Water Demand & Process Water
  • Water Storage
  • Sewage Treatment & Reuse
  • Fire Fighting
  • Electrical
  • Drainage
  • EC Water Balance
Proposed area: three new industrial sheds on a working food-processing campus
13,682.5sq m
Water a day in the dry season, falling to 48.89 kL in the wet season
129.23kL
Industrial process water a day, a third of the dry-season demand
42.68kL
Landscape water a day for 13,390 sq m of planting, at 6 litres per sq m (NBC 2016)
80.34kL
Underground fire water tank, with another 20 kL on the overhead tank
200kL
Sewage plant for the 5.59 kL a day from the campus's 138 people
10KLD
Illustrative render of new light-grey metal-clad industrial sheds with roof ventilators at sunset, a covered loading dock with a truck, a pump room beside an underground tank, and older factory buildings with rooftop solar and flat farmland behind
Illustrative image

Project information

Bora Foods runs a food-processing campus of about 13 hectares at Daund, east of Pune. The site already holds factory buildings, a cold store, an oil plant, workshops and godowns, staff quarters, a generator room and rooftop solar, all on an existing high-tension supply. The new work is three proposed industrial sheds with a combined floor area of 13,682.50 sq m, set among the existing buildings on the campus roads. A shed added to a site that is already running is a different problem from a shed on an empty plot: water, fire, sewage and power have to be planned for the whole campus, not just the new roof, and the figures have to be set out the way the environmental clearance asks for them. The architecture is the architect's; our scope is the MEPF design and the EC data behind it.

How We Helped Bora Foods Industrial Shed, Daund

We started with the water, issued as revision R0 for approval on 3 September 2026. People: 138 on the campus, at 45 litres a person a day (30 domestic, 15 flushing), which is 4.12 kL of domestic and 2.09 kL of flushing water a day. Process: 42.68 kL a day of industrial process water for the plant, counted on its own line rather than hidden in a per-head figure. Landscape: 13,390 sq m of planting at 6 litres per sq m a day under NBC 2016, which is 80.34 kL a day in the dry season and none in the wet - more than the factory itself, so we flagged it for the landscape consultant to confirm. That makes 129.23 kL a day in the dry season and 48.89 kL in the wet, set out in the dry- and wet-season consolidated statement used for the environmental clearance. Storage: underground tanks of 7 kL for domestic water (a day and a half), 3 kL for flushing and 200 kL for fire, 210 kL in all, and 28 kL on the overhead tanks (5 kL domestic, 3 kL flushing and 20 kL fire), with the fire volumes to be confirmed with the fire-licensing vendor and the fire NOC. Sewage: 5.59 kL a day, taken to a 10 KLD sewage plant whose 4.97 kL of treated water goes back to flushing and the gardens, with the wet-season surplus to the external drain. The electrical, fire-fighting and drainage design for the sheds follows on the same campus-wide basis, planned against the existing high-tension supply and rooftop solar.

The brief

What the project needed, and how we answered

  1. 01

    New sheds on a campus that is already running.

    Water, fire, sewage and power are planned for the whole campus - the existing factory buildings, cold store, oil plant and staff quarters as well as the three new sheds - and the electrical design starts from the existing high-tension supply and rooftop solar.

  2. 02

    Water for a food plant, not just for people.

    Process water is counted on its own line at 42.68 kL a day, against 6.21 kL for the 138 people on site, so the tanks and pumps are sized on what the plant actually draws.

  3. 03

    Gardens that need more water than the factory.

    At 6 litres per sq m a day under NBC 2016, the 13,390 sq m of landscape needs 80.34 kL a day in the dry season - 62% of the total - so the figure went to the landscape consultant to confirm, and treated sewage water goes to the gardens first.

  4. 04

    Enough fire water for large sheds.

    A 200 kL underground fire tank and 20 kL on the overhead tank, with the volumes to be confirmed with the fire-licensing vendor and the fire NOC before the tanks are built.

  5. 05

    Figures the environmental clearance can use.

    The demand is set out as a dry- and wet-season consolidated statement - fresh, flushing, landscape and process water, treated water and surplus - in the form the EC application asks for.

System by system

What we designed, with the numbers

A working food-processing campus, with three sheds to be added.

Location
Daund, east of Pune
Campus
About 13 hectares
Existing
Factory buildings, cold store, oil plant, workshops and godowns, staff quarters, generator room and rooftop solar
Proposed
Three industrial sheds, 13,682.50 sq m in all
Supply
Existing high-tension electricity connection

Deliverables

The calculations behind the design

The first issue is the water: the figures every tank, pump and pipe on the campus is sized from, set out for the environmental clearance.

  • 129kL a day (dry season)

    Water demand

    People, process water and landscape, dry and wet season, as revision R0 for approval (3 September 2026).

  • 238kL

    Water storage

    Underground domestic, flushing and fire tanks, and the overhead tanks.

  • 10KLD plant

    Sewage treatment

    Sewage generation, plant capacity and reuse of treated water for flushing and the landscape.

Engineering data

Where the water goes

We counted the people, the plant and the gardens separately, at 45 litres a person a day and 6 litres per sq m of landscape under NBC 2016. Below: the daily water in the dry and the wet season, and what is stored on site.

Daily water, dry season

129.23 kL

Gardens watered every day

  • Landscape80.362%
  • Industrial process42.733%
  • Domestic4.13%
  • Flushing2.12%

Share of 129.23 kL

Daily water, wet season

48.89 kL

No landscape watering

  • Industrial process42.787%
  • Domestic4.18%
  • Flushing2.14%

Share of 48.89 kL

Water stored on site

238 kL

Underground 210 kL and overhead 28 kL

  • Fire (underground)20084%
  • Fire (overhead)208%
  • Domestic125%
  • Flushing63%

Share of 238 kL

People on campus
138
Sewage
5.59 kL a day
Sewage plant
10 KLD
Treated water reused
4.97 kL a day

People use 6.21 kL a day, under 5% of the dry-season water. The plant's process water is nearly seven times that, and the gardens nearly thirteen times - which is why the landscape figure went back to the landscape consultant, and why fire water, not drinking water, makes up 95% of the underground tank.

Why EDGE

15+ years of MEP engineering experience

Every discipline, every building type

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