American Edge Engineers
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Shastrasaar Ayurveda Factory, Khed Shivapur

Service: MEP Design & Engineering

Khed Shivapur, Pune, MaharashtraIndustrial / Manufacturing

  • Electrical
  • Fixture & Conduit Layouts
  • Lighting & Emergency Lighting
  • Machine Power Points
  • Fly Catchers
  • AC & Exhaust Points
  • CCTV
  • Power & LV Cable Trays
  • Distribution Board Locations
Production sections laid out for the Food and Drug Administration
15
Built up: 626 sq m ground floor and a 318 sq m mezzanine
944sq m
Largest machine power points, from 1 HP up
10HP
Revisions of the fixture layouts as the room layout changed
7
Cable tray sizes for power and LV, 100 to 300 mm wide
4
Quality control laboratory on the mezzanine
450sq ft
Illustrative render of a clean production room with stainless-steel vessels and machines, flush ceiling lights, cable trays, wall-mounted AC units and a fly catcher over the door
Illustrative image

Project information

An Ayurvedic medicine factory for Shastrasaar Ayurveda at Khed Shivapur, off the Mumbai-Bengaluru highway south of Pune, on a 1,112 sq m plot. The ground floor of 626 sq m holds 15 production sections laid out for the Food and Drug Administration - kupipakwa and bhasma, churna, tablets and coating, syrups, ark and extracts, pills, pak and avaleha, taila and ghrita, ointments, capsules, drying, packing and labelling, raw material and finished goods - with quarantine, utensil washing and changing rooms; the 318 sq m mezzanine holds the directors' offices, a conference room and a 450 sq ft quality control laboratory. The architecture is the architect's; our scope is the electrical layouts.

How We Helped Shastrasaar Ayurveda Factory, Khed Shivapur

We drew the electrical fixture layouts for the ground floor and the mezzanine, revised seven times to March 2025 as the approved room layout changed. Every production room has its ceiling lights and 2 x 2 ft 36 W fittings, fans and exhaust fans, wall-mounted AC points, 6 and 16 A sockets and machine power points rated from 1 to 10 HP; fly catchers sit over the doors, emergency light points run on separate emergency switch boards, and CCTV points cover the floor. The wiring runs in 25 mm PVC conduit with vertical drops from the ceiling, on 150 x 75 and 300 x 75 mm power trays and 100 x 75 and 200 x 75 mm LV trays, with set-out heights for beams of 2.86 to 5.54 m. Space is kept for the lighting, raw power and HVAC distribution boards, the two meters and the DG set.

The brief

What the project needed, and how we answered

  1. 01

    Power at every machine.

    Each production room has machine points from 1 to 10 HP placed at its equipment, beside 6 and 16 A sockets, with 25 mm conduit dropping from the ceiling and power trays above.

  2. 02

    Clean, insect-free production rooms.

    Fly catchers over the doors, exhaust fans and wall-mounted AC points in the rooms, and 2 x 2 ft fittings that sit flush with the ceiling.

  3. 03

    Light when the power fails.

    Emergency light points on their own emergency switch boards through the production floor and the mezzanine, with space kept for the DG set.

System by system

What we designed, with the numbers

Ground floor and mezzanine.

Location
Khed Shivapur, off the Mumbai-Bengaluru highway, Pune
Plot
1,112 sq m
Built up
626 sq m ground floor and 318 sq m mezzanine
Production
15 sections, from kupipakwa and bhasma to tablets, syrups, ointments and capsules
Mezzanine
Directors' offices, a conference room, a 450 sq ft quality control lab and storage

Deliverables

The drawings behind the design

February and March 2025.

  • 2layouts

    Electrical

    Fixture and conduit layouts for the ground floor and the mezzanine, revision 7 (24 March 2025).

  • 6drawings

    Architecture

    The factory layout for the Food and Drug Administration and its revisions, plans, sections and elevations (11 February to 1 March 2025).

Why EDGE

15+ years of MEP engineering experience

Every discipline, every building type

HVAC, electrical, plumbing and fire protection for new buildings, renovations, fit-outs and franchise programs — one team, one set of coordinated drawings.

Quality checked by engineers

Every drawing set, model and calculation is reviewed by an experienced engineer before it reaches you.

One partner from design to shop drawings

MEP design, energy compliance and shop drawings from one team — fewer handoffs and a single point of contact.

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